Custom Rug Fabrication & Alteration in Sandwich, MA

Not every space fits a standard rug size — and not every rug is the right size for its space. The Knotting Company fabricates custom rugs from broadloom carpet and alters existing rugs to fit exact room dimensions, stairs, and hallways, so you get a precise, tailored fit instead of settling for “close enough.”

What Is Rug Fabrication?

Rug fabrication is the process of cutting, binding, and finishing carpet material into a custom-sized area rug. Instead of choosing from pre-made rug sizes, you select the material, then we cut it to your room’s exact dimensions and finish the edges with a durable binding or serged edge — so the final piece looks and performs like a purpose-made rug.

Our fabrication process includes:

• Material selection— wool, sisal, seagrass, jute, or synthetic broadloom in dozens of colors and textures
• Precise cuttingto your room, landing, or stair measurements
• Edge finishing— cotton or leather binding, serging, or fringe, chosen to match your interior style
• Custom shapes— rectangles, runners, rounds, ovals, and irregular room shapes

Rug Alteration Services

Have a rug that’s almost right but not quite? We alter existing rugs rather than replacing them:

• Cutting down oversized rugsto fit a smaller room without losing the pattern’s integrity
• Re-binding or re-fringing edgesafter alteration
• Combining or splitting rugs— turning one large rug into a runner and matching accent piece, for example
• Shape changes— squaring off a worn edge, rounding corners, or reshaping for a custom nook

Why Choose Custom Fabrication Over a Pre-Made Rug?

A pre-made rug is a compromise — you’re fitting your room to the rug instead of the other way around. Custom fabrication solves the common problems homeowners run into:

• Awkward gaps around a pre-made rug that’s slightly too small
• Rugs that overhang furniture or crowd doorways
• Odd-shaped rooms, landings, or turned staircases that no standard size fits
• Wanting a specific material or color that isn’t sold pre-cut

Frequently Asked Questions

What is the difference between a custom rug and a fabricated rug?

 A fabricated rug is cut and bound from broadloom carpet material to an exact custom size, while a “custom rug” can also refer to a hand-knotted rug woven to order. The Knotting Company offers both — fabrication is faster and more budget-friendly, while hand-knotting is used for heirloom-quality pieces.

Can you make a rug for an oddly shaped room?

 Yes. The Knotting Company fabricates rugs in custom shapes, including rounds, ovals, and irregular cuts for turned staircases, landings, and non-rectangular rooms.

How long does custom rug fabrication take?

 Custom rug fabrication typically takes a few weeks from material selection to finished, bound rug, depending on material availability and the complexity of the shape. Contact us at 508-821-8585 for a current timeline estimate.

Can an existing rug be cut down to a smaller size?

 Yes, an oversized rug can be professionally cut down and re-bound to fit a smaller room, though the pattern placement should be reviewed first to make sure the cut preserves the design’s symmetry.

What edge finishes are available for a fabricated rug?

Common edge finishes include cotton binding, leather binding, serging, and fringe, and the choice affects both durability and style. High-traffic areas typically hold up best with binding rather than fringe.